Hydraulic Troubleshooting Learning System – 950-HT1

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The 950-HT1 Hydraulic Troubleshooting System teaches hydraulic troubleshooting like no other product by providing a hands-on learning station that models a real world hydraulically-powered machine and includes over 40 faults that can be inserted into the system. The 950-HT1 is the first product to offer a realistic troubleshooting experience for students because the faults are inserted throughout the system, including the hydraulic, mechanical and electrical components.

The 950-HT1 is set up like a real machine with realistic loads, pressures, and heavy-duty hydraulic components, just like students will see on the job! This feature also makes the 950-HT1 an excellent system for teaching advanced hydraulics, system tuning, installation, and maintenance.

The 950-HT1 System consists of a mobile workstation, with hydraulic power unit, (4) machine application panels, PLC control, fault insertion system, troubleshooting and servicing package, student learning materials for both theory and lab, and teacher’s guide. Hydraulic application panels include: power unit controls, rotary load, compression load, and overrunning load.

The mobile workstation consists of a sturdy welded-steel frame with interchangeable drive panels and motors, enabling students to quickly set up different drive applications. Safety is emphasized throughout the curriculum using lockout/tagout, emergency stop pushbutton, safety disconnect switch, and actuator guards.

  • Key Features

    • Industrial Standard Machine Application
    • Heavy Duty Industrial Style Components
    • Industrial Operating Pressure-1000 psig
    • Industrial Loads-inertial and friction
    • Fault Insertion in fluid, mechanical and electrical devices
    • Industrial Safety Devices

  • Product Options

  • Additional Requirements

    • Compressed Nitrogen
    • Accumulator Charging Kit, Amatrol model 79-552, or equivalent
    • Anti Wear Hydraulic Fluid--ISO Viscosity Grade of 32 (30 gallons), Amatrol model 16393, or equivalent
    • Hand Tool Package - Hydraulic Systems, Amatrol model 41220 or equivalent
    • Compressed Air: 50 psi with minimal flow rate
    • Electrical Power: 3-Phase, 208 VAC, 60 Hz, 15 Amps or 3-Phase, 380 VAC, 50 Hz, 10 Amps

Learning Topics

  • Troubleshooting Techniques
  • System Status Measurement Methods
  • System Tuning
  • Flushing
  • Startup/Shutdown Procedures
  • Pilot-Operated DCVs
  • Counterbalance Valves
  • Unloader Valves
  • Subplate-Mounted Valves
  • Dial-Type Flow Control Valves
  • JIC Tie Rod Cylinders
  • Motor Drains
  • Multi-Stage Pumps
  • Hi-Lo Pump Systems
  • Pressure-Compensated Pumps

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